Function:
we draw into foreign advanced coating machine technology and together with our own many years of experience . it widely used in the production of any kind of release film .
Parameter:
Type
|
TB-800
|
Coating method
|
Gravure coating
|
Coating width
|
800mm
|
Unwinding dia.
|
Ø800mm
|
Rewinding dia.
|
Ø800mm
|
Oven length
|
Two layer oven, uper layer10m, down layer8m
|
Oven temperature
|
10-100℃
|
Work speed
|
10-80m/min
|
Machine speed
|
120m/min
|
diamension
|
12500×2600×5100mm
|
Machine weight
|
18000kg
|
Total power
|
32kw
|
Oven heating power
|
Heating, 130kw, working 90kw
|
Heating method
|
Electric
|
Rewinding and unwinding form
|
Electric rotation double station
|
Spec:
1 overall machine adopt 6frequency motor control, overall machine tension (unwinding, coating, traction, rewinding) adopt JAPANESE MITSHUBISHI PLC to control tension automatic , through man machine interface touch screen to control and display to improve machine tension reliability
2 independent unwinding frame, adopt magnetic powder auto-control tension
3 gravure coating method, coating doctor blade shaft adopt heavy double shaft machine independent moving, blade adjust by manual with pneumatic, angle adjust freely, coating quantity depend the mesh of gravure roller, different coating quantity can change different mesh gravure roller.
4 two layer oven is uper10mfor 5section independently control, down layer oven8mfor 4section independently control, heating adopt electric, hot air intake drying system, heater outset,heating pipe adopt stainless steel with cooling fin type, adjustable inner cycle air intake and out device, air intake and out with strong air , dry thoroughly
5 oven inner guide wheel is active synchronous with the mainframe, drive adopt synchronous belt drive guide wheel to assure synchronous to reduce material stretch and deformation, cylinder pneumatic open oven and film pass operation panel so that worker can work very easily.
6 the tension between coaitng roller and traction steel roller adopt float swing arm by PLC auto-control
7 auto-length and speed meter device
8 webguide adopt EPC air sensitive register to assure the trimness when rewinding
9 rewinding and unwinding adopt key type airshaft for easily operate when loading and unloading the material, air shaft take in/off adopt safety lock type
10 high presicion up press traction device, steel roller cooling adopt water cycle to make the film surface more smooth and neat. to reach good cooling effect.
11 rewinding frame is electric rotation double station, rewinding adopt frequency motor, vector inverter by PLC control
Remark:
A According to the different requirements of the customers special the customized machine (limited width of 300-2000mm)
B rewinding and unwinding frame : manual lift up type single station, hydraulic lift type single station, electrical rotation double station, electrical chain climbing type double station, electrical rotation wheel pan type double station can be choosed by customer
C oven heating method: electric heating, conduction oil heating, steam heating etc can be choosed by customer
D coating method: gravure roller coating, double rollers coating, three rollers coating, five rollers coating, comma blade coating, air knife coating etc can be choosed by customer
E work speed is proportion with coating material quality, coating thickness, oven length, drying temperature
Technological process:
Unwinding-coating unit- drying unit-traction unit-rewinder